Metal coil stock
Using a servo press and a compound die, materials such as pure copper, brass, bronze, pure aluminum, aluminum alloy, stainless steel, titanium, and nickel are processed from coil stock into pre-designed shapes while minimizing cutting to maintain a continuous strip. Subsequently, a coating production line applies an anti-oxidation or high-conductivity layer to the surface. This is only part of the production process for such products, as plastic and metal components are also involved, which are assembled into the final product.
Due to the current fragmented production process, product quality and production efficiency are affected. Therefore, it is necessary to integrate all processes in a standardized environment, optimizing and balancing the entire production flow while planning and designing a highly efficient, continuous, and flexible one-stop production line. This will further enhance product quality and make the manufacturing process more aligned with green and energy-saving requirements.
Similar products share a high degree of process compatibility, allowing for mixed production.
A cloud-based ordering system enables rapid scheduling, while industrial robots and production unit equipment collaborate seamlessly through IoT technology. Even when handling small-batch, multi-variety orders, high efficiency is maintained. Each product is assigned a unique QR code ID, with all relevant data, including material sourcing, production, and inspection, stored in the cloud. Users can trace the entire process by scanning the QR code ID.
Characteristics:
•Servo punch: It can save energy and reduce consumption, improve product quality, and enhance flexibility. It supports programming to control the movement trajectory of the punch
•Dynamic scheduling: Adjust the production plan in real time through the MES (Manufacturing Execution System) to improve the utilization rate of resources
•Data traceability: Each product can be traced back to the production batch, equipment parameters, and operation records. Through analysis and optimization, the product quality can be improved.
