Integrated Production
Integrated Production
Integrated Production
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Metal sheet material

A servo press and composite die are used to process galvanized sheets, alloy aluminum sheets, and wide-width coil materials to manufacture preset shapes. Subsequently, unit machines perform operations such as threading, thread insert installation, and nut riveting to produce sheet metal parts, Further post-processing, including cleaning, powder coating, baking, and electroplating, can also be carried out.

Given that the current production process is relatively fragmented, which hampers product quality and production efficiency, it is imperative to integrate various processes within a dust-protected environment, optimizing and balancing the entire production flow. At the same time, a highly efficient, continuous, and flexible integrated production line should be planned and designed to further enhance product quality while ensuring that the manufacturing process aligns with green, energy-saving, and environmental protection requirements.

The cloud-based order system enables rapid production scheduling and, leveraging IoT technology, facilitates the coordinated operation of industrial robots and production unit equipment. This ensures high-efficiency production even for small-batch, multi-variety orders. Each product is assigned a unique QR code ID, with its material sourcing, production, inspection, and other related data stored in the cloud. Users can track the entire production process through the QR code ID for full traceability.

Characteristics

•Intelligentization: Equipped with an Internet of Things (IoT) interface and an intelligent monitoring system, it can collect data in real time and support remote operation and maintenance

•Integrated collaboration: Multi-axis robots are adopted to complete loading and unloading, handling, and assembly, supporting uninterrupted continuous operation

•Stamping control: The intelligent servo system adjusts the stamping speed and force according to the material properties, prolonging the service life of the mold.

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