Metal thick plate coil material

A servo press and compound die are used to process thick sheet coil material to manufacture components with a predetermined shape. Subsequently, unit machines perform operations such as threading, thread insert installation, and nut riveting to produce sheet metal structural parts. Further post-processing, including cleaning, powder coating, baking, and electroplating, can also be carried out.

Given the current dispersed production processes, which hinder product quality and production efficiency, it is imperative to integrate these operations within a dust-protected environment, optimizing and balancing the entire production flow. At the same time, a high-efficiency, continuous, and flexible integrated production line should be designed to further enhance product quality and align the manufacturing process with green, energy-saving, and environmental protection standards.

A cloud-based order system enables rapid production scheduling and leverages IoT technology to facilitate collaboration between industrial robots and production unit equipment. This ensures high-efficiency production, even for small-batch and multi-variety orders. Each product is assigned a unique QR code ID, with its material sourcing, production, and inspection data stored in the cloud. Users can track the entire production process through QR code ID-based traceability queries.

Characteristics：

•Servo punch: The lower dead center position, stamping speed, and pressure holding time can be precisely set to avoid material deformation or burrs

•Quick die change: By adjusting the program, different molds and process parameters can be quickly switched to meet the requirements of small-batch and multi-variety orders, reducing the die change time

•Energy conservation and noise reduction: Reduce the power consumption by 30% to 60%, keep the operating noise below 75 decibels, and reduce vibrations.